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January 19 2010 - expires (January 08 2011)

Mobile 5-axis machine tool goes to the work piece

Reference: 10 DE 0957 3G4O

Profile Country of Origin: Germany lde.gif

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A German, Saxon company has developed a mobile machine tool, which is able to machine locally large work pieces with the accuracy and efficiency of ambitious static machines. The rotor of a gas turbine, e. g., may be repaired on site using the mobile machine. The 5-axis machine tool is distinguished by a modular construction enabling customisation to any special requirement. The company seeks for partners from metal working industry for commercial agreements with technical assistance.

The mobile machine newly developed by a Saxon company, in Germany, has been derived from a family of static machines which are distinguished by both low mass movement owing to the replacement of mechanical components by mechatronic ones and a modular construction enabling simple and affordable customization to any special production requirement. The mobile machine may be placed on-site in power stations, e.g., in order to repair big and heavy parts like gas turbine rotors. The machine provides an operation accuracy of +/- 0,010 mm and a repeat of accuracy of 0,003 mm. A high machining speed of up to 45 m/min and acceleration in all directions of up to 10 m/s2 can be achieved. The application spectrum involves simultaneous 5-axis machining of various materials, high speed cutting, hard milling, out of round turning and turn-milling, respectively, as well as the accomplishment of roboter functions like getting the work piece with the main spindle. Optionally, laser machining and work piece measuring may be integrated. Innovative Aspects: - The mobile machine tool goes to the work piece, thus allowing for local processing extremely big and heavy parts. - The mobility of the machine does not impair its accuracy and efficiency, which remains the same as ambitious static machines. - The machine may be easily and swiftly mounted on the ground. - Saving time and costs by transporting the machine instead of the work piece. - Energy saving due to the replacement of mechanical by mechatronic parts, thus low connection power.

Domain of Application

Local high-precision machining of big and heavy parts from various materials.

Stage of Development

Already on the market

Exploitation of RTD Results

National Programmes

IPR

Patent(s) granted
EU, US.

Company Details

Type: Industry

Size: 11-50

Collaboration Type

  • Assembly
  • Maintenance
  • Technical consultancy

- Type of partner sought: Industrial partners. - Specific area of activity of the partner: From the metal working branch, particularly such ones dealing with the repair and maintenance of big plants. - Task to be performed by the partner sought: Partners are sought for commercial agreements with technical assistance. Support will be provided to the partner with the assembly of the modular machine tool, with technical consultancy, maintenance and training of operators.

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