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July 13 2010 - expires (May 17 2011)

A Practical, 70-90% Electric Bus without Overhead Wires

Reference: 10 ES 27F3 3HFE

Profile Country of Origin: Spain les.gif

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A Spanish company has developed a new type of urban bus system based on a rapid charge hybrid (RCH) system which allows urban transit buses to substitute electricity for diesel in a practical manner using existing technologies with minimal changes. The company is looking for industrial partners interested in licensing or further development.

Recent advances in battery technology are enabling novel solutions to existing problems. A rapid charge hybrid (RCH) system which allows urban transit buses to substitute electricity for diesel in a practical manner using existing technologies with minimal changes to existing fleets has been developed by the company. Lithium titanate (Li4Ti5O12 or LTO) batteries have two properties that enable a new type of urban bus system: rapid charging and long cycle life. By placing a rapid charger at both ends of a bus route, LTO equipped hybrid buses can run most of the time (70-90%) in electric-only mode. A rapid charger fills the batteries each time a driver reaches the end of route. Existing hybrid diesel-electric buses with backup diesel generators are used to prevent stranding. This Rapid Charge Hybrid (RCH) approach requires virtually no changes to existing hybrid bus designs or fleet behavior, and requires little additional infrastructure. If the electricity comes from renewable sources such as wind and solar, then RCH is a sustainable transit system. The proposed RCH system is simple. High power opportunity charging stations (~250kW) are added to the end of a bus route, and serial diesel-electric hybrid buses with LTO batteries are deployed. When the driver stops for his “layover” time of 5 or 10 minutes at the end of the route, the batteries are rapidly charged. With the extraordinarily rapid charging ability of these batteries, it is possible to pump enough charge into the batteries in this time to run a route of 10 - 15km in the “electric-only” mode of a serial hybrid bus. Secondly, the long cycle life of LTO batteries permits a practical battery lifetime. This system uses a normal serial hybrid bus with LTO batteries substituted for the usual traction batteries. This means that if the bus runs out of battery power, the hybrid diesel generator can take over to run the bus indefinitely on diesel alone. These non-battery exceptions might occur, for example, if the driver is running late and doesn't have time to charge, or if it is a hot day and the air conditioner is on. If the system is sized so that normally the bus can run 100% in all-electric mode, then including exceptions, the bus should easily run 70 – 90% in all-electric mode overall. Opportunity charging is practical in urban bus systems because of their fixed routes. Other systems with fixed routes such as refuse trucks should also be able to apply this system. The company is looking for industrial partners interested in licensing or further development. Innovative Aspects: - Converts a 100% diesel hybrid bus to a 70-90% electric bus, with all of the attendant, well-documented benefits of electrification. - Infrastructure is tiny compared to that of a trolleybus or tram system: just two small charging stations at each end of the route. Only a relatively small amount of construction or planning is needed, with no overhead or under-vehicle wires required along the route. - Uses existing technologies with very little engineering cost or risk. Suitable hybrid buses already exist, as well as the required high power chargers. Large LTO battery cells with the needed specifications are commercially available now. - Buses use current diesel fueling infrastructure. The operator can run the same routes and schedules as current diesel buses. Charging is done at the route ends, where ordinarily there are no passengers. Passengers will never have to wait while the bus is being charged at intermediate stops. Additionally, if a charging stop is missed, the bus can continue indefinitely using the diesel generator. - Integrates easily with existing diesel bus systems, especially if the system already uses hybrids. The operator can gradually add more RCH buses over time, phasing out pure diesel buses or non-chargeable hybrids as they age. - Additional power for accessories such as air conditioning on hot days is always available from the backup diesel generator. The batteries and charging system can therefore be sized for normal days. - Flexible trade-offs between electricity and diesel can run the full spectrum. An operator can decide to weight his percentage usage of electricity anywhere from 0 – 100% by changing how much layover (charge) time is built into the bus schedule. - Intelligent charging can be coordinated with the electric supplier to avoid charging when there is a high electrical demand, and diesel power can be substituted during these peak times.

Stage of Development

Available for demonstration

Exploitation of RTD Results

None

IPR

Patent(s) applied for but not yet granted

Company Details

Collaboration Type

  • Joint further development
  • License Agreement

1. The type of partner sought: The company is looking for industrial partners interested in licensing or further development. 2. The specific area of activity of the partner: The partner should have experience in the transportation and/or renewable energy sector. 3. The tasks to be performed by the partner sought: Exploitation of the technology all over Europe and development and adoption of further applications.

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